Explorer Silk 130# Cover
CMYK Underprint CMYK Underprint
Printable Soft Touch Laminate
White Ink White Ink
CMYK Overprint CMYK Overprint
Spot Gloss Foil Spot Gloss Digital Foil

Venus

Explorer Silk 130# Cover

Spot Gloss over Soft Touch Laminate

Sample #13

The rare science opportunity of planetary transits has long inspired bold voyages to exotic vantage points - journeys such as James Cook's trek to the South Pacific to watch Venus and Mercury cross the face of the Sun in 1769. Spacecraft now allow us the luxury to study these cosmic crossings at times of our choosing from unique locales across our solar system.

Credit: NASA/JPL-Caltech

About Spot Gloss over Soft Touch Laminate

Gold and silver foil show off a metal. Venus shows off a surface. Spot gloss is a clear sleeking foil: it adds no color of its own, only a selective glossy finish. Laid over a soft touch laminate, it gives you two finishes on one sheet, a velvety matte field and glossy accents that only come alive when the light hits them.

Six layers go into this piece, and each one depends on the last. We start with Explorer Silk 130# Cover and print the CMYK underprint, the artwork that will sit beneath the laminate. The printable soft touch laminate goes on next. Then the laminated sheet goes back through the press for a second round of printing: a layer of white ink, followed by a CMYK overprint for the elements that sit on top of the laminate. Finally the sheet runs through the sleeker, and the spot gloss foil transfers onto the printed areas.

The order isn't a matter of taste. When we combine foil, laminate and print, CMYK can go beneath the laminate, or print as the final layer alongside spot gloss, and in no other combination. Spot gloss has its own rule: it sticks to every other foil, and every other foil sticks to it, so it always goes on last. Venus follows both rules, which is why the artwork is split into an underprint and an overprint rather than printed once.

Hold the poster flat under ordinary light and it reads as a soft, matte print. Tilt it toward a window and the glossy passages step forward from the laminate around them. Run a finger across the sheet and you can feel the change too, from the soft touch of the laminate to the slick of the foil. It's a quieter effect than gold or silver, and that restraint is exactly why we like it.

Why Print Over the Laminate?

If the laminate is going to cover the artwork anyway, why print twice? It's a fair question, and the answer comes down to what spot gloss needs in order to stick, and where it has to sit.

There are three reasons. First, sleeking foil is made with a binding glue that sticks to HP Indigo ElectroInk and not to the bare surface, so the gloss can only land where there is ink beneath it. On Venus, that ink is the overprint. Second, printable laminate takes ink the way a primed colored stock does, and white ink printed first gives the overprinted elements an opaque base so their colors read cleanly on the matte surface. Third, the laminate steadies the sheet. Paper shrinks as the press and the sleeker heat it, and the laminate holds it steady between passes, so the overprint and the foil stay in register with the underprint.

We'll be honest: a two-file job is more work to set up than a single foil pass, and lamination can shift color slightly, so this route needs a printed proof before production. For a piece that should feel as good as it looks, we think the extra pass is worth it.

Best Practices

Design Considerations

File Setup Essentials

Substrate & Finish

Videos

File Setup

Adobe Photoshop

White Ink Overprint File Setup

Creating underprint and overprint files for spot gloss over laminate

Step 1 of 7
Photoshop Channels Panel

Open the Channels Panel

In Photoshop, go to Window > Channels to open the Channels panel. This technique requires creating a white ink spot channel for overprinted elements.

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Important: This technique produces TWO output files - an underprint file and an overprint file. Plan your layer organization accordingly.

Selection of Overprinted Elements

Select Overprinted Art Elements

Identify and select all art elements that will print ON TOP of the laminate layer. These elements need white ink backing to appear vibrant over the matte laminate surface.

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Use the Magic Wand or Quick Selection tool to select design elements. Consider which elements benefit from the glossy vs. matte contrast.

HP White 1 Spot Channel Dialog

Create White Ink Spot Channel

With your selection active, hold Ctrl (Cmd on Mac) and click the New Channel button. Name it HP White 1 exactly as shown. Set the color to 100% Cyan and Solidity to 100%.

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Critical: The name must be exactly HP White 1 with correct capitalization and spacing for the press to recognize it.

Extracted Overprint Art

Extract Overprint Art to New Layers

Copy the selected overprint elements to new layers or a separate layer group. These elements will become part of the OVERPRINT file that prints after lamination.

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Use Ctrl+J (Cmd+J on Mac) to copy the selection to a new layer. Group overprint layers for easy organization.

Underprint Art Elements

Prepare Underprint File

Hide or delete the overprinted elements from your base artwork. What remains is your UNDERPRINT file - the CMYK elements that print BEFORE the laminate is applied.

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Output File 1: Save this as your underprint PDF. This file should contain ONLY the background/underprint elements with NO spot channels.

Verify Underprint Layer Order

Verify Underprint Layer Order

Check your underprint file's Channels panel. It should show only CMYK channels with no spot color channels. The underprint file is pure CMYK artwork.

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Save as PDF with "Preserve Photoshop Editing Capabilities" unchecked for a cleaner print file.

Overprint Layer Order with HP White 1

Prepare Overprint File

Create your OVERPRINT file containing ONLY the extracted overprint elements PLUS the HP White 1 spot channel. Verify the channel order: CMYK (bottom) → HP White 1 (top).

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Output File 2: Save this as your overprint PDF. This file prints AFTER lamination and includes the white ink spot channel for opacity.